MRO Setup and Certification

🛠️ MRO Setup & Certification with Aviatech360

Build a DGCA-Approved CAR-145 MRO That’s Audit-Ready and Business-Strong — From Blueprint to Bay Door

Setting up a Maintenance, Repair & Overhaul (MRO) facility in India isn’t just about hangars and hydraulic lifts — it’s about mastering the regulatory, infrastructural, technical, and business dimensions that make an MRO not just approved but profitable. And with DGCA’s CAR-145 requirements growing more stringent, it pays to have a partner who’s done it all before.

At Aviatech360, we specialize in turnkey MRO setup solutions — guiding you through everything from location strategy, tool calibration, and manpower planning to securing DGCA CAR-145 approval and scaling operations.

Whether you aim to serve fixed-wing aircraft, helicopters, components, or avionics — we’ll help you create a facility that earns regulatory respect and client trust.


🔧 Complete Turnkey Support for CAR-145 MROs

Strategic Business Planning

We begin with your vision and transform it into a viable, DGCA-compliant business plan:

  • Site feasibility and airport licensing liaison
  • Market analysis: line vs base maintenance, aircraft types, OEM partnerships
  • Financial modeling and ROI estimation
  • Licensing strategy aligned with Indian CARs and international clients (EASA/FAA interface optional)

🏗️ Facility Design & Infrastructure Development

Your MRO should reflect capability, safety, and efficiency. We help design:

  • Hangar layouts, tooling zones, and bay logistics
  • Component repair shops (wheels, brakes, avionics, batteries, etc.)
  • Calibration labs and clean rooms
  • IT infrastructure (digital task cards, defect tracking, and MIS systems)

Our infrastructure plans meet both CAR-145 standards and future scalability needs.


📝 CAR-145 Certification Process – Start to Finish

We offer step-by-step assistance in:

  • Preparing your MRO Maintenance Organisation Exposition (MOE)
  • Defining capability lists and work scope
  • Establishing quality, safety, and audit systems (SMS, HF, FTS integration)
  • Recruiting and training DGCA-accepted Accountable Managers, Quality Managers, and Certifying Staff
  • Tool calibration setup and vendor vetting
  • Liaison with DGCA for initial approval, surveillance audits, and expansion approvals

We’ve helped organizations sail through their CAR-145 initial audits — with zero critical findings.


🧑‍🏭 Operational Readiness & Training

Post-certification, we stay by your side to:

  • Define checklists for daily operations, aircraft induction, and defect rectification
  • Train technical and administrative staff on MEL, work packs, log entries, and component tagging
  • Implement ERP/MIS systems for fleet support and AMC coordination
  • Launch Safety & Quality Programs aligned with CAR-145 requirements

We also support client acquisition strategies for building third-party business post-approval.


✈️ Component and Engine Shop Approvals

Looking to go beyond line/base maintenance? We help you:

  • Set up battery shops, NDT bays, composite repair sections, avionics benches
  • Get shop-specific approvals for:
    • Hydraulic and pneumatic systems
    • Electrical harnesses and cable testing
    • Wheel/brake assemblies
    • Interiors and upholstery stations

We also offer guidance on setting up engine overhaul partnerships and leasing support areas.


🧭 Who Can Benefit?

  • Entrepreneurs & startups entering the Indian MRO ecosystem
  • Airports seeking to lease land for hangars/MRO zones
  • Aircraft operators seeking in-house repair capabilities
  • Aviation companies diversifying into component repair or avionics
  • International MROs partnering for DGCA entry

🌟 Why Aviatech360?

Regulatory Mastery
We understand DGCA’s CAR-145 inside-out — including approval sequences, timelines, and audit nuances.

Hands-On Facility Design & Execution
Our team includes aviation architects, tool procurement experts, and postholder-level advisors.

Audit-Ready Documentation
From MOE to SOPs to calibration records — we ensure your paperwork meets both DGCA scrutiny and airline client expectations.

Post-Certification Mentoring
We don’t stop at approval. We guide you on operations, business development, and expansion strategies.

Multi-Regulatory Readiness
Planning for EASA/FAA interface? We set your foundation accordingly for future dual-certification goals.


📞 Let’s Build India’s Next Great MRO – Together

Your vision deserves more than consultants. It deserves industry insiders, regulatory experts, and infrastructure enablers who make the complex feel easy.

📧 Contact us at: mail@aviatech360.com
🌐 https://aviatech360.com
📍 Book a free pre-setup advisory call


Aviatech360 – From Concept to Clearance, Your MRO is Our Mission

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